Many bobblehead lovers are curious as to how custom bobblehead is generated and why it usually takes weeks to help make one. At a high level, there are four steps involving in developing a custom bobblehead doll: sculpting, molding, polishing, and painting, excluding the preparation work and final shipping. Prior to getting into details of each step, it is worth mentioning that the process described is designed for the resin-based bobblehead.
1. Sculpting (Under a day to seven working days)
This task takes a mastery of hand sculpting skills. It is usually carried out by skillful artists, who normally have several years of experience doing hand sculpting based on provided photos or reference objects. It could take 4 to 5 hours for any very experienced artist to sculpt a 7-inch bobblehead, while for the less experienced artist it could take more than a day or two. As soon as the initial sculpting is finished, the customer will get the chance to check its photos. Making changes is pretty simple and easy , quick at this stage. On the other hand, it will likely be more expensive to request a big difference at the later stage for the reason that whole sculpture should be rebuilt. Therefore, a consumer should look at the initial sculpture carefully if the bobblehead maker is requesting comments. Should you be unsure, you ought to ask for more photos or ask for clarification. By doing that, you might spend more time upfront, but furthermore you will minimize your opportunity of needing to have the bobblehead reworked later and getting to spend more. Also, the customer should know a custom bobblehead doll is made according to submitted photos instead of a live person. Therefore, the expectation ought to be set properly about the resemblance and facial expression of the final bobblehead doll.
2. Molding (7-10 working days)
Molding is the process where the primary sculpture in the previous process will be utilized as basics to create the profile and curvatures of any bobblehead’s body and head. First, a semi-liquid silicone gel will be applied to the surface of the initial sculpture. A soft silicone coating which will take the contour of the custom sports bobbleheads will probably be formed once the gel dries. Then, a plaster coating is going to be applied on top of your silicone coating. The plaster coating will end up a hardened cast after the drying process. Subsequently, the primary sculpture will likely be removed from the silicone coating. Right after the preparation work is done, melted resin will probably be injected in to the emptied silicone coating to create the bobblehead. Considering that the silicone coating is soft, the plaster cast wrapping the silicone coat will act to help keep the resin from the desired shape before it is solidified. Once the resin becomes solid, it will probably be removed by opening the plaster and peeling away from the silicone coating. Right now, a raw bobblehead doll has been created.
3. Polishing (one to three working days)
A raw bobblehead is not really ready to be painted. They have grease on its surface that should be removed, and rough surfaces that should be ground smooth. Neglecting the polishing process will lead to poor painting down the road. Polishing a bobblehead doll also demands a decent degree of craftsmanship. Because its shape and curvature are not the same from one to another one, this process still can not be standardized and automated. In addition to eliminating the grease and smoothing the surface, refining the raw bobblehead details manually may be necessary. Because of tolerances stemming through the molding process, deviation in the initial sculpting is unavoidable. The sculpting artist often has to fine-tune the raw bobblehead following the initial polishing, and that process should be reiterated. If it is determined that this defects can not be fixed, the complete raw bobblehead has to be scrapped.
4. Painting (anyone to three working days)
Painting will not be as elementary as it is apparently. The first task is to blend base colors to produce colors the consumers desire. The caliber of the blended colors is vital, as it possesses a large affect on the aesthetic part of the bobblehead. Also, because every bobblehead may have its unique colors, simply making the specified colors with good quality for wedding cake toppers can be quite time-consuming. Secondly, painting is carried out utilizing the painting brush manually, because of the b0bbleheads painting areas and complex surface curvatures. Moreover, customers often ask to generate different patterns on their own clothing. In such cases, the painting artists will be required to alternate different painting brushes on those tiny areas, that is a demanding task. Once paints are applied to a bobblehead doll for both its head and the entire body, it could be assembled through a spring with glue for both ends. Obviously, utilizing the spring is the reason why the bobblehead doll bobble.
Hopefully, right now, whoever finishes reading the above has had an improved understanding of the fundamental technique of setting up a custom bobblehead doll. By using a better idea of the method, a consumer can better plan his or her next buying of a custom bobblehead doll.